{"id":3947,"date":"2026-05-05T06:47:18","date_gmt":"2026-05-05T06:47:18","guid":{"rendered":"https:\/\/www.komos.de\/?p=3947"},"modified":"2026-05-05T06:48:26","modified_gmt":"2026-05-05T06:48:26","slug":"spritzguss-neu-gedacht-datenbasierte-prozessoptimierung-bei-komos","status":"publish","type":"post","link":"https:\/\/www.komos.de\/en\/spritzguss-neu-gedacht-datenbasierte-prozessoptimierung-bei-komos\/","title":{"rendered":"Injec\u00adtion mol\u00adding ret\u00adhought: Data-based pro\u00adcess opti\u00admiza\u00adti\u00adon at KOMOS"},"content":{"rendered":"
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In the pro\u00adject Injec\u00adtion mol\u00adding digi\u00adtal<\/strong> KOMOS is working tog\u00ade\u00adther with part\u00adners from rese\u00adarch and indus\u00adtry on the next stage of deve\u00adlo\u00adp\u00adment for pla\u00ads\u00adtic injec\u00adtion mol\u00adding: data-based, pre\u00addic\u00adti\u00adve, and resour\u00adce-saving pro\u00adduc\u00adtion.<\/p>\n\n

Goal: The digital process twin<\/h3>\n\n

At the heart of the pro\u00adject is the deve\u00adlo\u00adp\u00adment of a digi\u00adtal twin pro\u00adcess<\/strong>. This is inten\u00added to enable state\u00adments about:<\/p>\n\n

    \n
  • the Com\u00adpo\u00adnent qua\u00adli\u00adty<\/strong><\/li>\n\n
  • the Pro\u00adcess sta\u00adbi\u00adli\u00adty<\/strong><\/li>\n\n
  • the Ener\u00adgy requi\u00adre\u00adment<\/strong><\/li>\n<\/ul>\n\n

    to meet \u2013 and thus to eva\u00adlua\u00adte pro\u00adces\u00adses ear\u00adly and to opti\u00admi\u00adze them spe\u00adci\u00adfi\u00adcal\u00adly.<\/p>\n\n

    The foun\u00adda\u00adti\u00adon is clas\u00adsic engi\u00adnee\u00adring work, sup\u00adple\u00admen\u00adted by data-based methods and arti\u00adfi\u00adci\u00adal intel\u00adli\u00adgence whe\u00adre it crea\u00adtes real added value.<\/p>\n

    \n

    Technological basis<\/h3>\n\n

    A spe\u00adci\u00adal\u00adly deve\u00adlo\u00adped expe\u00adri\u00admen\u00adtal tool was used for the pro\u00adject, which is equip\u00adped with exter\u00adnal sen\u00adsors and pro\u00advi\u00addes high-reso\u00adlu\u00adti\u00adon pro\u00adcess data.<\/p>\n\n

    Among other things, the fol\u00adlo\u00adwing are used:<\/p>\n\n

      \n
    • Real-time mea\u00adsu\u00adre\u00adments of Pres\u00adsu\u00adre and tem\u00adpe\u00adra\u00adtu\u00adre cur\u00adves<\/strong><\/li>\n\n
    • Ana\u00adly\u00adsis of Mel\u00adting pro\u00adgres\u00adsi\u00adon in the fil\u00adling pro\u00adcess<\/strong><\/li>\n\n
    • Sys\u00adte\u00adma\u00adtic expe\u00adri\u00admen\u00adtal plan\u00adningDesign of Expe\u00adri\u00adments, DoE<\/strong>)<\/li>\n\n
    • A uni\u00adform expe\u00adri\u00admen\u00adtal matrix to ensu\u00adre a relia\u00adble data base<\/li>\n<\/ul>\n\n

      This struc\u00adtu\u00adred data coll\u00adec\u00adtion enables a tho\u00adrough eva\u00adlua\u00adti\u00adon and forms the basis for the deve\u00adlo\u00adp\u00adment of the digi\u00adtal pro\u00adcess model.<\/p>\n

      \n

      Focus: Recyclates and process robustness<\/h3>\n\n

      A cen\u00adtral com\u00adpo\u00adnent of the pro\u00adject is the pro\u00adces\u00adsing of Recy\u00adcla\u00adtes with high mate\u00adri\u00adal con\u00adtent<\/strong>.<\/p>\n\n

      Sin\u00adce the\u00adse mate\u00adri\u00adals natu\u00adral\u00adly under\u00adgo stron\u00adger fluc\u00adtua\u00adtions, they place par\u00adti\u00adcu\u00adlar demands on the pro\u00adcess manage\u00adment. Howe\u00adver, pre\u00advious expe\u00adri\u00adments show that:<\/p>\n\n

      \n

      Through tar\u00adge\u00adted eva\u00adlua\u00adti\u00adon of the pro\u00adcess data, sta\u00adble and repro\u00addu\u00adci\u00adb\u00adle results can also be achie\u00adved even with vary\u00ading mate\u00adri\u00adal qua\u00adli\u00adty.<\/p>\n<\/blockquote>\n\n

      With this, the pro\u00adject makes an important con\u00adtri\u00adbu\u00adti\u00adon to sus\u00adtainable pla\u00ads\u00adtic pro\u00adces\u00adsing<\/strong>.<\/p>\n

      \n

      Added value for production<\/h3>\n\n

      The deve\u00adlo\u00adped approa\u00adches lead to con\u00adcre\u00adte bene\u00adfits for indus\u00adtri\u00adal prac\u00adti\u00adce:<\/p>\n\n

        \n
      • Ear\u00adly detec\u00adtion of qua\u00adli\u00adty devia\u00adti\u00adons<\/strong>
        Ins\u00adtead of an inter\u00adme\u00addia\u00adte exami\u00adna\u00adti\u00adon<\/li>\n\n
      • Redu\u00adced ener\u00adgy con\u00adsump\u00adti\u00adon<\/strong>
        through opti\u00admi\u00adzed pro\u00adcess manage\u00adment<\/li>\n\n
      • Shorter cycle times<\/strong>
        with con\u00adstant or impro\u00adved qua\u00adli\u00adty<\/li>\n\n
      • More robust pro\u00adces\u00adses<\/strong>
        also with fluc\u00adtua\u00adting mate\u00adri\u00adal pro\u00adper\u00adties<\/li>\n\n
      • Less com\u00admit\u00adtee work and hig\u00adher effi\u00adci\u00aden\u00adcy<\/strong><\/li>\n<\/ul>\n
        \n

        Collaboration within the project consortium<\/h3>\n\n

        The pro\u00adject is being imple\u00admen\u00adted in clo\u00adse col\u00adla\u00adbo\u00adra\u00adti\u00adon with strong part\u00adners:<\/p>\n\n

          \n
        • Ernst Abbe Uni\u00adver\u00adsi\u00adty of Jena<\/li>\n\n
        • Batix<\/li>\n\n
        • Wil\u00adhelm Pla\u00ads\u00adtic<\/li>\n\n
        • Fraun\u00adho\u00adfer IKTS<\/li>\n\n
        • FKT Form\u00adbau und Kunst\u00adstoff\u00adtech\u00adnik Trip\u00adtis<\/li>\n<\/ul>\n\n

          At the pro\u00adject mee\u00adting at KOMOS in B\u00fcr\u00adgel, expe\u00adri\u00adments with dif\u00adfe\u00adrent recy\u00adcled mate\u00adri\u00adal per\u00adcen\u00adta\u00adges were con\u00adduc\u00adted, and a com\u00admon expe\u00adri\u00admen\u00adtal matrix was agreed upon \u2013 as a basis for opti\u00admal data ana\u00adly\u00adsis.<\/p>\n

          \n

          Perspective<\/h3>\n\n

          With Injec\u00adtion mol\u00adding digi\u00adtal<\/strong> KOMOS fol\u00adlows a clear direc\u00adtion: a pro\u00adduc\u00adtion that under\u00adstands pro\u00adces\u00adses, eva\u00adlua\u00adtes them, and opti\u00admi\u00adses them from a per\u00adspec\u00adti\u00adve.<\/p>\n\n

          Data-based decis\u00adi\u00adons, resour\u00adce-saving pro\u00adces\u00adses and sta\u00adble qua\u00adli\u00adty form the foun\u00adda\u00adti\u00adon for future-pro\u00adof indus\u00adtri\u00adal manu\u00adfac\u00adtu\u00adring.<\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

          \n\t\t\t\t\t
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          \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>","protected":false},"excerpt":{"rendered":"

          Im Projekt Spritzguss Digital arbeitet KOMOS gemeinsam mit Partnern aus Forschung und Industrie an der n\u00e4chsten Entwicklungsstufe des Kunststoffspritzgusses: einer datenbasierten, vorausschauenden und ressourcenschonenden Produktion. Ziel: Der digitale Prozesszwilling Im Zentrum des Projekts steht die Entwicklung eines digitalen Prozesszwillings. Dieser soll es erm\u00f6glichen, bereits in den ersten Sekundenbruchteilen eines Spritzgie\u00dfprozesses Aussagen \u00fcber: zu treffen \u2013 […]<\/p>\n","protected":false},"author":3,"featured_media":0,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_komos_uebernommen":false,"_komos_inhalt_vorher":"","_komos_elementor_vorher":"","_komos_vorschau_fuer":"","_komos_elementor_daten_vorher":"","wp_typography_post_enhancements_disabled":false,"footnotes":""},"categories":[1],"tags":[],"class_list":["post-3947","post","type-post","status-publish","format-standard","hentry","category-uncategorized"],"yoast_head":"\nSpritzguss neu gedacht: Datenbasierte Prozessoptimierung bei KOMOS - KOMOS<\/title>\n<meta name=\"description\" content=\"Im Projekt Spritzguss Digital arbeitet KOMOS gemeinsam mit Partnern aus Forschung und Industrie an der n\u00e4chsten Entwicklungsstufe des Kunststoffspritzgusses.\" \/>\n<meta name=\"robots\" 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