Punching & bending: Precision that fits in
Highly precise stamping and bending parts for industrial assemblies – developed, manufactured and integrated at KOMOS.
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- Punching and Bending
Stamping and bending for stable serial processes
KOMOS manufactures precise stamping and bending parts for prototypes, pre-series and series production. Modern presses, matched tools and documented testing processes ensure reproducible quality.
By combining punching, bending, injection molding and assembly, we can create ready-to-assemble components and assemblies from a single source, if desired.
Technology Consortium: Stamping, bending, injection molding, CNC turning and assembly.
Your advantages with punching & bending at KOMOS
Cost efficiency
- Economic quantities
- Efficient production processes
- Lower tooling costs
- Secure automation
Faster implementation
- Short development times
- Fast prototype production
- Secure serial transmission
- Rapid bottlenecks
Precision
- Tight tolerances
- Reproducible quality
- Documented testing processes
- Digital quality data
Flexibility
- Versatile materials
- Flexible material thicknesses
- Stamping & Bending
- Flexible production
Quality
- ISO 9001 and ISO 13485 certified
- Defined test characteristics
- Digital traceability
- Structured quality planning
Everything from a single source
- Accompanying the series
- Well-coordinated processes
- A central contact person
- From the prototype to the series
Our customer group comes from these sectors
Medical technology
Development and manufacturing of mechanical and electronic assemblies according to ISO 13485.
Smart Home
Electronic assemblies for controls, sensors, and modern connected applications.
Electronics
Electronic assemblies for industrial systems – from development to final assembly.
Automotive
Hybrid-manufactured assemblies for automotive systems – including structured series ramp-up and PPAP.
Our punching and bending technologies
Modern punching and bending machines
Precision manufacturing of stamping and bending parts for prototypes, pre-series and economical series processes.
Complex geometries
Stamping, bending, shaping and forming in coordinated production steps for demanding components.
Toolmaking and process design
Tools, component geometries and manufacturing processes are adapted early on to stable mass production.
Integrated quality assurance
Defined testing characteristics, documented results, and digital traceability ensure relevant quality requirements.
Variety of materials
Steel, stainless steel, aluminum, copper, brass and other materials suitable for function and application area.
Stamping & Bending – Your Path to a Mass-produced Part
Consulting & Concept
Clarify requirements, assess feasibility, optimize the component.
Design & Engineering
Develop component geometry, tool concept and manufacturing process together.
Toolmaking & Patterns
Produce tools, produce first samples, and test relevant features.
Production
Produce components in a reproducible manner and ensure quality is documented.
Logistics & Delivery
Coordinate packaging, delivery model and deadlines reliably.
Frequently asked questions
At what quantity is stamping economical?
At KOMOS, we manufacture economically in small batches. With efficient downstream assembly tools, we can achieve attractive unit costs even with medium-sized quantities.
How long does it take from the initial consultation to the series part?
Depending on complexity, 8 to 14 weeks. Consulting and engineering take 3 to 6 weeks, while toolmaking takes 4 to 8 weeks. We can also expedite rush projects upon request.
What materials do you process?
Steel, stainless steel, copper, brass and bronze. Material thicknesses from 0.1 to 3 mm. Zinc-plated, nickel-plated, gold-plated – depending on requirement.
What tolerances can you achieve?
We manufacture with tolerances in the hundredth of a millimeter range (±0.01 mm). For safety-critical parts, we inspect 100% in-line assemblies.
Can you spray-dip stamped parts directly?
Yes. We manufacture your stamped parts and inject them directly into our injection molding machine. Contact elements, connectors, pre-molded parts – all from one source.
How do you ensure the quality?
Every part is inspected inline; all process data is documented in the KOMOS app. If deviations occur, production stops automatically. The result: < 10 ppm error rate.
Do you also offer assembly and component manufacturing?
Yes. We assemble your stamping and bending parts with plastic and electronic components to form finished assemblies – tested, packaged, and ready for shipment.