Resolve issues earlier. Develop functional assemblies. Ensure they are ready for production.

KOMOS sup­ports tech­ni­cal teams from pro­duct deve­lo­p­ment through design, pat­tern making and pro­duc­tion to sta­ble series pro­duc­tion. Deve­lo­p­ment, manu­fac­tu­ring, assem­bly and test­ing are coor­di­na­ted ear­ly on – for fewer inter­faces and secu­re seri­al pro­ces­ses.

  • Com­ple­te pro­duct deve­lo­p­ment – from con­cept to a pro­duc­tion-rea­dy pro­duct, with manu­fac­tu­ring exper­ti­se from the very begin­ning.
  • Redu­ce com­ple­xi­ty visi­bly – fewer inter­faces, clear respon­si­bi­li­ties, inte­gra­ted pro­ces­ses.
  • Cer­tain­ly from the pro­to­ty­pe to the series – a part­ner who inte­gra­tes deve­lo­p­ment, pro­duc­tion, assem­bly and qua­li­ty.
QUALITY SYSTEM · ISO 13485 ROOMS TURN SPRITZGUSS INSTALLATION CONTACT CABLE · LITZE TESTING 100 % ELECTRIC BAUGRUPPE FROM ONE HAND

Complex assemblies rarely fail at the individual component level.

Com­plex assem­blies rare­ly fail at the indi­vi­du­al com­po­nent level; rather, they are cau­sed by inter­faces. KOMOS con­nects deve­lo­p­ment, manu­fac­tu­ring, assem­bly, and test­ing ear­ly on – for less coor­di­na­ti­on, lower risks, and sta­ble seri­al pro­ces­ses.

Technical decisions, brought together in one place.

KOMOS sup­ports tech­ni­cal teams from pro­duct deve­lo­p­ment through design, pro­to­ty­p­ing, and com­ple­xi­ty assess­ment to sta­ble series pro­duc­tion – deve­lo­p­ment, manu­fac­tu­ring, assem­bly, and qua­li­ty from a sin­gle source.

01

Development & Design

Know ear­ly on whe­ther a con­cept is fea­si­ble to deve­lop, manu­fac­tu­re and put into series pro­duc­tion

02

Technology & Industrialization

Reco­gni­ze tech­ni­cal risks ear­ly, clear up inter­face issues cle­an­ly, and avo­id editing loops.

03

Responsibility for assemblies

Relia­bly com­bi­ning func­tion, qua­li­ty, cost and mar­ket intro­duc­tion.

04

Purchasing & Project Management

Redu­ce sup­pli­er com­ple­xi­ty, coor­di­na­ti­on effort, and deli­very risks.

The crucial decisions are made early on.

Many tech­ni­cal pro­jects are not com­plex until they are manu­fac­tu­red. Design, mate­ri­al sel­ec­tion, tole­ran­ces, assem­bly con­cept, test­ing requi­re­ments, and the sup­pli­er struc­tu­re all deter­mi­ne cos­ts, qua­li­ty, and pro­duc­tion capa­bi­li­ty at an ear­ly stage.

And the more part­ners invol­ved in a build group, the more inter­faces ari­se. Each one crea­tes coor­di­na­ti­on dif­fi­cul­ties, han­do­ver risks, wai­ting times, and poten­ti­al qua­li­ty issues.

KOMOS is whe­re it all beg­ins: as a deve­lo­p­ment part­ner that com­bi­nes tech­ni­cal issues with real-world know­ledge from pro­duc­tion, assem­bly, and qua­li­ty, and brings deve­lo­p­ment, pro­duc­tion, and assem­bly under one roof. This results in assem­blies that not only func­tion but can be manu­fac­tu­red eco­no­mic­al­ly, tes­ted, and sta­b­ly in series.

Where interfaces become particularly expensive.

Regulatory principles as a design basis

With medi­cal tech­no­lo­gy assem­blies, the design pha­se alre­a­dy deter­mi­nes whe­ther a pro­duct will be com­pli­ant, test­a­ble, and docu­men­ta­ble in series pro­duc­tion. KOMOS intro­du­ces requi­re­ments for qua­li­ty and regu­la­to­ry com­pli­ance ear­ly in the deve­lo­p­ment pro­cess, not as a down­stream inspec­tion.

  • ISO 13485

Regulatory principles as a design basis

With medi­cal tech­no­lo­gy assem­blies, the design pha­se alre­a­dy deter­mi­nes whe­ther a pro­duct will be com­pli­ant, test­a­ble, and docu­men­ta­ble in series pro­duc­tion. KOMOS intro­du­ces requi­re­ments for qua­li­ty and regu­la­to­ry com­pli­ance ear­ly in the deve­lo­p­ment pro­cess, not as a down­stream inspec­tion.

  • Mul­ti­ma­te­ri­al inte­gra­ti­on

What the complexity of assemblies really costs.

Many inter­faces appear mana­geable at first glan­ce. In fact, hid­den cos­ts ari­se. This is exact­ly what the usu­al unit pri­ce cal­cu­la­ti­on over­looks.

Cost dri­vers
Effect
Many indi­vi­du­al sup­pli­ers
more voting, more trans­fers
Sepa­ra­te pro­duc­tion and assem­bly
lon­ger lead times
Unclear tech­ni­cal respon­si­bi­li­ties
Hig­her manage­ment effort
Tech­ni­cal chan­ges
Addi­tio­nal release loops
Qua­li­ty pro­blems at inter­faces
Repairs, com­plaints, test­ing cos­ts
Trans­port, hand­ling, inter­me­dia­te sto­rage
hid­den liti­ga­ti­on cos­ts

KOMOS redu­ces this com­ple­xi­ty by inte­gra­ted com­po­nent manu­fac­tu­ring: the com­bi­na­ti­on of pun­ching, tur­ning, injec­tion mol­ding and assem­bly under a pro­ject respon­si­bi­li­ty. Fewer inter­faces, less risk, one cen­tral cont­act point.

Complexity cost calculator

Visi­ble in just a few minu­tes: what hid­den cos­ts ari­se in your pro­ject due to inter­faces, sup­pli­er coor­di­na­ti­on, and coor­di­na­ti­on efforts.

From concept to stable series.

  1. Idea & Requirements

    Under­stand func­tion, quan­ti­ty, qua­li­ty, and cost frame­work.

  2. In development & design

    Design, mate­ri­al, manu­fac­tu­ring, assem­bly and test­ing should be con­side­red ear­ly on.

  3. Model construction

    Tech­ni­cal imple­men­ta­ti­on, func­tion­al test­ing, opti­miza­ti­on.

  4. Pre-series

    Sta­bi­li­se pro­ces­ses, vali­da­te the test­ing con­cept, secu­re the seri­al para­me­ters.

  5. Serial transfer

    Indus­tria­liza­ti­on, qua­li­ty assu­rance, docu­men­ta­ti­on, ramp-up.

  6. Stable series

    Repeata­ble pro­duc­tion, con­ti­nuous impro­ve­ment, relia­ble deli­very.

Let’s talk about your development project.

Whe­ther com­ple­te pro­duct deve­lo­p­ment, design-in for an exis­ting design or the safe trans­fer of a sam­ple into series pro­duc­tion: KOMOS eva­lua­tes your assem­bly unit with regard to pro­duc­tion, assem­bly, qua­li­ty and cost.