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Assembly & testing for ready-to-assemble assemblies

KOMOS assem­bles mecha­ni­cal, pla­s­tic engi­nee­ring and elec­tri­cal com­pon­ents into func­tion­al assem­blies. Adjus­ted assem­bly and test­ing pro­ces­ses ensu­re repro­du­ci­b­le mecha­ni­cal func­tions, elec­tri­cal pro­per­ties, and cur­rent and data con­nec­tions in the series – in VDE-tes­ted pro­duc­tion.

Cla­ri­fy assem­bly and test­ing requi­re­ments
  1. Start
  2. Com­pe­ten­ces
  3. Assem­bly & Test­ing

Assemble, test, and ensure serial quality

A com­po­nent is only con­side­red rea­dy for series pro­duc­tion when its func­tions work relia­bly in com­bi­na­ti­on. KOMOS com­bi­nes assem­bly and test­ing into a seam­less pro­cess – for repro­du­ci­b­le qua­li­ty in every com­po­nent manu­fac­tu­red.

Mechanical assembly & integration

Com­pon­ents, con­nec­ting ele­ments and func­tion­al com­pon­ents are assem­bled into com­ple­te assem­blies accor­ding to defi­ned pro­ces­ses.

  • Defi­ned sequen­ces and pro­ces­ses
  • Safe and repro­du­ci­b­le con­nec­tions

Electrical integration and testing

Elec­tri­cal com­pon­ents, wires and con­nec­tors are inte­gra­ted in a pro­per man­ner and tes­ted accor­ding to the respec­ti­ve requi­re­ments.

  • Test­ing of con­duc­tance and resis­tance
  • Manu­fac­tu­ring under VDE-cer­ti­fied con­di­ti­ons
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Documentation & Traceability

Test results and rele­vant pro­cess data are sys­te­ma­ti­cal­ly recor­ded, docu­men­ted, and assi­gned to the manu­fac­tu­red assem­bly in a clear and traceable man­ner.

  • Docu­men­ted qua­li­ty cer­ti­fi­ca­tes
  • Under­stan­da­ble test and pro­cess data

From assembly to secure mass-production quality

Component assembly

Com­pon­ents are assem­bled into a com­ple­te unit

In the assem­bly of the sub-assem­blies, tech­ni­cal inte­gra­ti­on takes cen­ter stage. Mecha­nics, pla­s­tics, metal, elec­tro­nics, wires, and other com­pon­ents are com­bi­ned to form a com­ple­te sub-assem­bly.

Result:
Rea­dy-to-install, ful­ly assem­bled assem­bly unit

Assembly & Testing

The assem­bly unit will beco­me a safe series pro­duct

During assem­bly and test­ing, seri­al pro­duc­tion assu­rance is at the cen­ter of atten­ti­on. Func­tions, con­nec­tions, and qua­li­ty cha­rac­te­ristics are tes­ted, docu­men­ted, and secu­red for repro­du­ci­b­le seri­al pro­duc­tion.

Result:
Func­tion­al­ly tes­ted assem­bly unit with defi­ned qua­li­ty assu­rance

Reliably secure power and data

In elec­tro­me­cha­ni­cal assem­blies, mecha­ni­cal com­pon­ents, elec­tri­cal power sup­p­ly, and data paths must work tog­e­ther relia­bly.
KOMOS inte­gra­tes wiring, cont­acts, and inter­faces in a pro­per man­ner and tests the func­tions and con­nec­tions defi­ned for each of them.

Think early about the testing concept

Tog­e­ther with the cus­to­mer, KOMOS defi­nes which fea­tures are to be pro­tec­ted by the assem­bly pro­cess, che­cked on a sam­ple basis, or tes­ted for each com­po­nent group.

This results in relia­ble qua­li­ty cer­ti­fi­ca­tes wit­hout unneces­sa­ry test­ing.

Reduce interfaces and effort

  • Fewer errors in trans­mis­si­on bet­ween assem­bly and test­ing
  • Fas­ter cau­se cla­ri­fi­ca­ti­on in case of devia­ti­ons
  • Repro­du­ci­b­le assem­bly and test­ing pro­ces­ses
  • Docu­men­ted qua­li­ty cer­ti­fi­ca­tes
  • Fewer inter­faces thanks to a respon­si­ble part­ner

Which functions must your assembly reliably fulfill?

We work tog­e­ther to deter­mi­ne which assem­bly pro­ces­ses, test­ing fea­tures, and docu­men­ta­ti­on are requi­red for your assem­bly – from mecha­ni­cal func­tions to elec­tri­cal and data con­nec­tions.

Request an assem­bly and test­ing con­cept

Frequently asked questions

What tests does KOMOS per­form on assem­blies?

Depen­ding on the pro­duct and cus­to­mer requi­re­ments, KOMOS exami­nes mecha­ni­cal func­tions, con­nec­tions, elec­tri­cal pro­per­ties, as well as defi­ned cur­rent and data paths. The scope of test­ing, test­ing con­di­ti­ons, and docu­men­ta­ti­on are deter­mi­ned pro­ject-spe­ci­fi­cal­ly.

Can KOMOS test every com­po­nent to 100 per­cent?

A 100 %-test is pos­si­ble for defi­ned cha­rac­te­ristics if this is tech­ni­cal­ly fea­si­ble and pro­vi­ded in the test plan. Howe­ver, not every fea­ture requi­res a com­ple­te test.

Does KOMOS also check power and data con­nec­tions?

Yes, pro­vi­ded that the requi­red test cha­rac­te­ristics and test­ing pro­ce­du­res are defi­ned in the pro­ject. The­se may include, for exam­p­le, con­ti­nui­ty, cont­ac­ta­bi­li­ty, elec­tri­cal pro­per­ties or func­tion­al tests.

Are test results docu­men­ted?

Test results can be coll­ec­ted based on pro­duct, order, or batch-spe­ci­fic cri­te­ria and pro­vi­ded for qua­li­ty veri­fi­ca­ti­on and tracea­bi­li­ty pur­po­ses, depen­ding on the pro­ject.

When should the test­ing con­cept be deve­lo­ped?

Ide­al­ly, this should take place during deve­lo­p­ment or tech­ni­cal cla­ri­fi­ca­ti­on. In this way, test points, inter­faces, and assem­bly pro­ces­ses can be coor­di­na­ted ear­ly on.

What is the dif­fe­rence bet­ween com­po­nent assem­bly and assem­bly & test­ing?

The com­po­nent assem­bly descri­bes the tech­ni­cal inte­gra­ti­on of indi­vi­du­al com­pon­ents into a com­ple­te assem­bly. Assem­bly & Test­ing goes bey­ond that and ensu­res defi­ned func­tions, elec­tri­cal pro­per­ties, and power and data con­nec­tions through repro­du­ci­b­le test­ing pro­ces­ses.