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Automotive – Process reliability for series-ready assemblies

30+ years of auto­mo­ti­ve expe­ri­ence with a pro­ven <10 ppm qua­li­ty rate. Our ISO 9001 cer­ti­fied pre­cis­i­on pro­ces­ses meet the hig­hest indus­try requi­re­ments for tem­pe­ra­tu­re-resistant sen­sors and touch sys­tems. From pro­to­ty­pe to lar­ge-sca­le pro­duc­tion – pro­ven exper­ti­se for inter­na­tio­nal auto­mo­ti­ve cus­to­mers.

Vehic­le safe­ty is crea­ted from a thousand parts that must fit tog­e­ther. We deli­ver what fits.

  • Seri­al-rea­dy assem­blies from pro­to­ty­pe to lar­ge-sca­le pro­duc­tion
  • Mea­sura­ble qua­li­ty metrics and docu­men­ted pro­ces­ses
  • Desi­gned for deman­ding envi­ron­men­tal and ope­ra­tio­nal con­di­ti­ons
  • Manu­fac­tu­ring in Ger­ma­ny – relia­ble and pre­dic­ta­ble
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  1. Start
  2. Indus­tries
  3. Auto­mo­ti­ve

Why automotive companies trust us

SPECIALIZATION

  • Focus on rea­dy-to-use assem­blies for auto­mo­ti­ve appli­ca­ti­ons
  • Expe­ri­ence from deve­lo­p­ment, indus­tria­liza­ti­on and series pro­duc­tion
  • Clear respon­si­bi­li­ties throug­hout the pro­ject

QUALITY STANDARDS

  • Long-term gua­ran­tee: <10 ppm qua­li­ty rate gua­ran­teed for 2 years
  • Docu­men­ted tests and com­ple­te tracea­bi­li­ty
  • Mea­sura­ble qua­li­ty metrics for sta­ble series

MANUFACTURING EXPERTISE

  • Mecha­nics, elec­tro­nics and assem­bly all work tog­e­ther at KOMOS.
  • Redu­ced inter­faces for hig­her pro­cess relia­bi­li­ty
  • Repro­du­ci­b­le qua­li­ty from seri­al pro­duc­tion to ongo­ing pro­duc­tion

From the idea to series production

Demand management

Com­plex requi­re­ments are struc­tu­red and eva­lua­ted ear­ly on.
This results in relia­ble spe­ci­fi­ca­ti­ons that ser­ve as a secu­re basis for deve­lo­p­ment and series pro­duc­tion.

Validation & Testing

Func­tion­a­li­ty, dura­bi­li­ty, and long-term sta­bi­li­ty are sys­te­ma­ti­cal­ly tes­ted. Vali­da­ti­ons are per­for­med accor­ding to auto­mo­ti­ve stan­dards – trans­pa­rent and docu­men­ted.

Series accompaniment

From the start of pro­duc­tion to ongo­ing pro­duc­tion, the qua­li­ty remains sta­ble.
Clear pro­ces­ses ensu­re the abili­ty to deli­ver and repro­du­ci­bi­li­ty.

Automotive quality analysis

Start with a free eva­lua­ti­on of your cur­rent pro­ject.

  • Free poten­ti­al ana­ly­sis of your cur­rent qua­li­ty pro­ces­ses
  • Iden­ti­fi­ca­ti­on of opti­miza­ti­on opti­ons for <10 ppm qua­li­ty rate
  • Tail­or-made solu­ti­ons for your auto­mo­ti­ve requi­re­ments
Request a free qua­li­ty ana­ly­sis

Frequently asked questions

Do you meet auto­mo­ti­ve qua­li­ty stan­dards?

With 30+ years of auto­mo­ti­ve expe­ri­ence, we ope­ra­te accor­ding to the ISO 9001 sys­tem and addi­tio­nal indus­try-spe­ci­fic qua­li­ty pro­ce­du­res.
and typi­cal­ly achie­ve <10 ppm qua­li­ty rates in mass pro­duc­tion for our cus­to­mers.

What tem­pe­ra­tu­re ran­ges do you cover?

Stan­dard –40°C to +125°C, for spe­cial appli­ca­ti­ons up to +175°C depen­ding on mate­ri­al and appli­ca­ti­on.

Which con­nec­tion tech­no­lo­gies do you use?

Auto­mo­ti­ve-qua­li­fied plug con­nec­tors, crimp and sold­er con­nec­tions, and unbre­aka­ble con­nec­tions for safe­ty-cri­ti­cal appli­ca­ti­ons.

How do you ensu­re long-term sta­bi­li­ty?

Through acce­le­ra­ted aging tests, HALT/HASS pro­ce­du­res and con­ti­nuous mate­ri­al test­ing, we ensu­re a pro­duct life­span of 15+ years.

Can you crea­te PPAP docu­men­ta­ti­on auto­ma­ti­cal­ly?

Yes, our KOMOS app auto­ma­ti­cal­ly gene­ra­tes all PPAP-rele­vant docu­ments from the sam­pling and pro­duc­tion data. This saves you weeks when it comes to seri­al release.

Can you meet the tracea­bi­li­ty requi­re­ments of OEMs?

The KOMOS app pro­vi­des 100% levels of tracea­bi­li­ty down to the indi­vi­du­al com­po­nent level. Every com­po­nent is docu­men­ted in full detail from the raw mate­ri­al to deli­very.