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Component assembly & system integration – ready-to-install components from a single source

Through coor­di­na­ted inter­ac­tion of indi­vi­du­al com­pon­ents, relia­ble assem­blies are crea­ted. KOMOS com­bi­nes pla­s­tic, metal, cable assem­bly, assem­bly, and elec­tri­cal test­ing into rea­dy-to-install sys­tem solu­ti­ons – from pro­to­ty­pe con­s­truc­tion to sta­ble mass pro­duc­tion.

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+30Years of expe­ri­ence
1Part­ners ins­tead of many
100%Docu­men­ted final inspec­tion
2ISO cer­ti­fi­ca­ti­ons
  1. Start
  2. Com­pe­ten­ces
  3. Com­po­nent assem­bly

Indi­vi­du­al com­pon­ents are assem­bled into a func­tion­al assem­bly

Technologies from a single source:

KOMOS takes on the assem­bly and sys­tem inte­gra­ti­on of mecha­ni­cal and elec­tro­me­cha­ni­cal assem­blies – from the tech­ni­cal cla­ri­fi­ca­ti­on to sta­ble mass pro­duc­tion. Adjus­ted assem­bly and test­ing pro­ces­ses ensu­re repro­du­ci­b­le qua­li­ty.

Pla­s­tic injec­tion mol­ding · Stam­ping and forming · CNC tur­ning · Elec­tri­cal inte­gra­ti­on · Assem­bly and test­ing

Its benefits

Cer­ti­fi­ca­ti­on

  • Fewer inter­faces
  • Shorter voting pro­ce­du­res
  • More sta­ble seri­al pro­ces­ses
  • Lower pro­ject risk
  • Pre­fa­bri­ca­ted assem­blies
Request now wit­hout obli­ga­ti­on

Your advantages through the component assembly at KOMOS

Everything from a single source

  • A sup­pli­er for the com­ple­te assem­bly
  • Pro­duc­tion, assem­bly and test­ing inte­gra­ted
  • No inter­face los­ses
  • Cen­tral respon­si­bi­li­ty for your pro­ject

Speed

  • Short lead times thanks to inter­nal pro­ces­ses
  • Par­al­lel pro­duc­tion of all com­pon­ents
  • Fast chan­ge cycles
  • Express assem­bly in case of bot­t­len­ecks

Precision

  • Adjus­ted tole­rance chains for all com­pon­ents
  • Repro­du­ci­b­le assem­bly qua­li­ty
  • End-of-line test­ing of each com­po­nent
  • Digi­tal docu­men­ta­ti­on

Data, electricity & testing

  • Cable assem­bly, cont­act con­nec­tions, plug con­nec­tions
  • Manu­al and auto­ma­ted assem­bly
  • Elec­tri­cal tests are con­side­red ear­ly on
  • Sca­lable from pro­to­ty­pe to lar­ge-sca­le pro­duc­tion

Quality

  • ISO 9001 & ISO 13485 cer­ti­fied
  • Error rate — ppm tar­get below 10
  • Tracea­bi­li­ty via the KOMOS app
  • Pro­duc­tion at the Bür­gel site
  • VDE-cer­ti­fied manu­fac­tu­ring

Partnership

  • Con­sul­ting from the deve­lo­p­ment pha­se
  • Design-for-Assem­bly sup­port
  • One cont­act per­son for ever­y­thing
  • From pro­to­ty­pe to series pro­duc­tion rea­dy

Our customer group comes from these sectors

Medical technology

Deve­lo­p­ment and manu­fac­tu­ring of mecha­ni­cal and elec­tro­nic assem­blies accor­ding to ISO 13485.

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Smart Home

Elec­tro­nic assem­blies for con­trols, sen­sors, and modern con­nec­ted appli­ca­ti­ons.

Dis­co­ver your solu­ti­on

Electronics

Elec­tro­nic assem­blies for indus­tri­al sys­tems – from deve­lo­p­ment to final assem­bly.

Dis­co­ver your solu­ti­on

Automotive

Hybrid-manu­fac­tu­red assem­blies for auto­mo­ti­ve sys­tems – inclu­ding struc­tu­red series ramp-up and PPAP.

Dis­co­ver your solu­ti­on

Assembly and electrical testing from a single source

KOMOS com­bi­nes mecha­ni­cal assem­bly, cable assem­bly, cont­act con­nec­tion and elec­tri­cal test­ing into rea­dy-to-install assem­blies. Its own manu­fac­tu­ring tech­no­lo­gies, tes­ted com­pon­ents and docu­men­ted pro­ces­ses work in harm­o­ny with each other.

Components out of a sense of responsibility

We manu­fac­tu­re stam­ping, tur­ning, and pla­s­tic parts in-house. Sup­ple­men­ta­ry purcha­sed parts are pro­cu­red, tes­ted, and assem­bled into a com­ple­te assem­bly unit.

Integrating mechanics, cables and electronics

We con­nect mecha­ni­cal com­pon­ents with cables, con­nec­tors, cont­acts, sen­sors, and elec­tro­nic com­pon­ents to rea­dy-to-install elec­tro­me­cha­ni­cal assem­blies.

Checking quality and ensuring traceability

Defi­ned test­ing pro­ce­du­res, docu­men­ted results, and batch-spe­ci­fic evi­dence ensu­re repro­du­ci­b­le qua­li­ty and relia­ble tracea­bi­li­ty.

Flexible assembly for different batch sizes

We design assem­bly pro­ces­ses to suit the num­ber of units, the varie­ty of vari­ants, and the qua­li­ty requi­re­ments – from manu­al work­sta­tions to par­ti­al­ly auto­ma­ted pro­ces­ses.

Digi­tal pro­cess data for assem­bly, qua­li­ty, and tracea­bi­li­ty
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From technical clarification to a stable series

  1. Consulting & Concept

    1 to 2 weeks

    Cla­ri­fy requi­re­ments, inter­faces, instal­la­ti­on space, assem­bly, and elec­tri­cal tests.

  2. Assembly planning & procurement

    2 to 4 weeks

    Prepa­re com­pon­ents, cables, con­nec­tors and test equip­ment.

  3. First samples & release

    1 to 2 weeks

    Assem­ble samples, elec­tri­cal­ly test them, docu­ment them, and make them available

  4. Assembly & Quality Assurance

    from 2 weeks

    Assem­ble assem­blies, per­form elec­tri­cal tests, and docu­ment qua­li­ty.

  5. Series & Quality

    ongo­ing

    Sta­bi­li­se test­ing pro­ces­ses and ensu­re con­sis­tent qua­li­ty in series pro­duc­tion.

  6. Logistics & Delivery

    fle­xi­ble

    Sta­bi­li­se test­ing pro­ces­ses and ensu­re con­sis­tent qua­li­ty in series pro­duc­tion.

Frequently asked questions

Which assem­blies do you assem­ble?

Mecha­ni­cal, elec­tro­me­cha­ni­cal and hybrid assem­blies. From simp­le assem­blies to com­plex sys­tems with elec­tro­nic inte­gra­ti­on.

Do you also manu­fac­tu­re the indi­vi­du­al parts?

Yes. We manu­fac­tu­re stam­ping, tur­ning and pla­s­tic parts our­sel­ves. We pro­cu­re and inspect purcha­sed parts. Ever­y­thing comes tog­e­ther in a sin­gle unit – from a sin­gle source.

How quick­ly does the first pro­to­ty­pe group appear?

Usual­ly 4 to 6 weeks. The assem­bly plan­ning, pro­cu­re­ment, and initi­al samples are car­ri­ed out in par­al­lel to save time.

Which tests do you per­form?

Visu­al inspec­tion, func­tion­al test­ing, elec­tri­cal test­ing – accor­ding to your spe­ci­fi­ca­ti­ons or deve­lo­ped tog­e­ther. Each com­po­nent under­goes an end-of-line test.

Do you offer cus­to­mi­zed pack­a­ging?

Yes. We pack and label accor­ding to your spe­ci­fi­ca­ti­ons – for direct deli­very to your line or cen­tral warehouse.

How do you ensu­re the qua­li­ty?

Each assem­bly unit is tes­ted at the end of the pro­duc­tion line; all pro­cess data are docu­men­ted in the KOMOS app. Com­ple­te tracea­bi­li­ty for audits and com­plaints.

What lot sizes are pos­si­ble?

From pro­to­ty­pes to lar­ge-sca­le series pro­duc­tion. We sca­le capa­ci­ties fle­xi­bly and deli­ver on demand or via Kan­ban.

Does KOMOS inte­gra­te data and power inter­faces into assem­blies?

Yes. KOMOS inte­gra­tes cables, con­nec­tors, cont­act con­nec­tions and power dis­tri­bu­ti­on into assem­blies, taking into account assem­blya­bi­li­ty, test­a­bi­li­ty and elec­tri­cal test­ing.