Electronics — Connect, integrate, and test electronic assemblies safely.

KOMOS inte­gra­tes elec­tro­nics, mecha­nics, pla­s­tics, cont­act con­nec­tions, and cable assem­bly into tes­ted assem­blies. We com­bi­ne data and power inter­faces, assem­bly, and elec­tri­cal test­ing – whe­re mul­ti­ple tech­no­lo­gies must work tog­e­ther to crea­te a func­tion­al sys­tem.

We take respon­si­bi­li­ty for func­tion, inte­gra­ti­on and series pro­duc­tion rea­di­ness – not just for indi­vi­du­al com­pon­ents.

In indus­tri­al elec­tro­nics pro­jects, it’s not just the indi­vi­du­al com­po­nent that counts; what is cru­cial is that the assem­bly unit func­tions relia­bly, is easy to assem­ble, and can be tes­ted in a repro­du­ci­b­le man­ner.

Electronics — Modules for industrial applications

Connecting competencies intelligently

  • Respon­si­bi­li­ty for the inter­play of elec­tro­nics, mecha­nics and soft­ware
  • Assess­ment of requi­re­ments, risks and inter­faces
  • Gui­dance from the idea to a sta­ble series

Ensure quality from the very beginning

  • Docu­men­ted test­ing and test­ing pro­ces­ses
  • Elec­tri­cal test­ing in VDE-cer­ti­fied pro­duc­tion
  • Digi­tal test and pro­cess data for trans­pa­rent qua­li­ty assu­rance

From development to series production

  • Secu­re inte­gra­ti­on of power sup­p­ly, signals and data
  • Coor­di­na­ted cont­act points, cable rou­ting and plug con­nec­tions
  • Elec­tri­cal test­ing of the com­ple­te assem­bly

Typical requirements in industrial electronics projects

  • Inte­gra­te data and power con­nec­tions relia­bly
  • Arran­ge cont­act points, cable rou­ting, and plug con­nec­tions safe­ly
  • Assem­ble the case, mecha­nism and elec­tro­nics rea­dy for instal­la­ti­on
  • Ear­ly thin­king about test con­cepts for elec­tri­cal func­tion­a­li­ty and seri­al qua­li­ty
  • Assem­ble, test, and deli­ver com­po­nent assem­blies in a repro­du­ci­b­le man­ner
Elec­tro­nic assem­blies with data and power inter­faces for indus­tri­al appli­ca­ti­ons

From the interface to the tested assembly

KOMOS does not view elec­tro­nic pro­jects in iso­la­ti­on, but rather in their inter­play of func­tion, data and power manage­ment, cont­act con­nec­tions, housing, assem­bly and test­ing.

  • Cla­ri­fy data and power con­nec­tions ear­ly
  • Coor­di­na­te cont­act, cable rou­ting, and assem­bly sequence
  • Think along from the very begin­ning of elec­tri­cal test­ing and seri­al release
Elec­tri­cal test­ing and assem­bly of indus­tri­al elec­tro­nic assem­blies

What you gain along the way to the series

KOMOS does not view elec­tro­nic pro­jects in iso­la­ti­on, but rather in their inter­play of func­tion, data and power manage­ment, cont­act con­nec­tions, housing, assem­bly and test­ing. As a sys­tem part­ner, KOMOS con­nects elec­tro­nics, mecha­nics, pla­s­tics as well as data and power inter­faces into sta­ble assem­blies – with clear respon­si­bi­li­ty from the tech­ni­cal cla­ri­fi­ca­ti­on to the series pro­duc­tion.

  • Less inter­face risks through ear­ly-coor­di­na­ted data, power, and cont­act con­cepts
  • Fas­ter seri­al pro­duc­tion thanks to coor­di­na­ted deve­lo­p­ment, assem­bly and test­ing
  • More func­tion­al safe­ty through docu­men­ted elec­tri­cal tests
  • Less effort requi­red for voting due to respon­si­bi­li­ty for the enti­re assem­bly

Electronics — Test the assembly for serial production readiness

Let’s eva­lua­te your assem­bly ear­ly on: data and power con­nec­tions, cont­act arran­ge­ment, cable rou­ting, assem­bly capa­bi­li­ty, and test­ing con­cept. This way, risks beco­me visi­ble befo­re they beco­me expen­si­ve in the series.

  • Ana­ly­sis of sys­tem archi­tec­tu­re and inter­faces
  • Eva­lua­ti­on of test­ing and test­ing con­cepts
  • Iden­ti­fi­ca­ti­on of opti­miza­ti­on and sta­bi­li­ty poten­ti­al

Frequently asked questions

Can you manu­fac­tu­re EMC-cri­ti­cal appli­ca­ti­ons?

Yes, KOMOS sup­ports elec­tri­cal­ly rele­vant assem­blies with VDE-cer­ti­fied manu­fac­tu­ring and test­a­ble assem­bly pro­ces­ses. EMC requi­re­ments are taken into account ear­ly in the pro­ject based on the pro­ject requi­re­ments.

Which elec­tro­nic com­pon­ents can you pro­cess?

From dis­creet com­pon­ents to com­plex micro­con­trol­lers – we have expe­ri­ence with all com­mon pack­a­ging types.

How do you ensu­re the shiel­ding of elec­tro­nic assem­blies?

Through con­duc­ti­ve housing mate­ri­als, inte­gra­ted shiel­ding cham­bers and spe­cial seals, we achie­ve opti­mal EMC cha­rac­te­ristics alre­a­dy in the housing design.

Com­po­sed of KOMOS cir­cuit boards?

KOMOS is not a tra­di­tio­nal EMS pro­vi­der and does not manu­fac­tu­re PCBs. We inte­gra­te sup­pli­ed or cus­to­mer-pro­vi­ded elec­tro­nics with mecha­nics, pla­s­tics, cont­act con­nec­tions, and cable assem­bly to crea­te tes­ted assem­blies. For assem­bly, we work with spe­cia­li­zed elec­tro­nics part­ners.

Can you cool tem­pe­ra­tu­re-cri­ti­cal elec­tro­nics?

Yes, we inte­gra­te heat sinks, heat­pipes, and even fan sys­tems direct­ly into the case design for opti­mal heat dis­si­pa­ti­on.

Does KOMOS sup­port data and power inter­faces?

Yes. KOMOS cla­ri­fies ear­ly on how data trans­mis­si­on, power sup­p­ly, cont­act con­nec­tions, cable rou­ting, plug con­nec­tions, housing and assem­bly must work tog­e­ther to ensu­re that the assem­bly is func­tion­al, installable and test­a­ble.

What elec­tro­nic assem­blies can KOMOS manu­fac­tu­re?

KOMOS sup­ports the design of elec­tro­me­cha­ni­cal assem­blies, con­nec­tion ele­ments, con­nec­tion modu­les, housing com­pon­ents, cable assem­bly, assem­bly and elec­tri­cal test­ing.

Does KOMOS elec­tri­cal­ly test elec­tro­nic assem­blies?

KOMOS under­ta­kes elec­tri­cal test­ing as part of the com­po­nent assem­bly pro­cess and assists in the design of test­a­ble assem­bly and seri­al pro­duc­tion pro­ces­ses.