Precision turned parts and CNC machining for demanding assemblies

Com­plex geo­me­tries, tight tole­ran­ces and repro­du­ci­b­le qua­li­ty – KOMOS manu­fac­tures pre­cise CNC tur­ned parts for indus­tri­al assem­blies and sta­ble seri­al pro­ces­ses.

Ø2–65mmRota­tio­nal dia­me­ter
+0.01mmTole­ran­ces
ISO 13485 & 9001Cer­ti­fi­ca­ti­on

Precision turned parts for stable serial processes

KOMOS manu­fac­tures CNC pre­cis­i­on tur­ned parts in batch sizes from 50 – eco­no­mic­al­ly sui­ta­ble for pro­to­ty­pes, pre-series and small series. Modern CNC tech­no­lo­gy enables tight tole­ran­ces, repro­du­ci­b­le qua­li­ty and pro­cess-safe com­pon­ents.

By com­bi­ning CNC machi­ning, injec­tion mol­ding, and assem­bly, we can pro­du­ce rea­dy-to-assem­ble com­pon­ents and assem­blies from a sin­gle source, if desi­red.

Tech­no­lo­gy Con­sor­ti­um: CNC tur­ning, CNC mil­ling, injec­tion mol­ding, stam­ping and assem­bly.

Pro­duc­tion of pre­cis­i­on tur­ned parts on a CNC lathe

Your advantages with precision turned parts using KOMOS

Cost efficiency

  • Eco­no­mic quan­ti­ties
  • Opti­mi­zed machi­ning
  • Less expen­dit­u­re on equip­ment
  • Lower pro­cess cos­ts

Faster implementation

  • Shorter deve­lo­p­ment times
  • rapid pro­to­ty­p­ing
  • secu­re series trans­fer
  • Express pro­duc­tion in case of bot­t­len­ecks

Precision

  • Tole­ran­ces in the µm ran­ge
  • repro­du­ci­b­le qua­li­ty
  • high test rate
  • digi­tal qua­li­ty docu­men­ta­ti­on

Flexibility

  • Steel, stain­less steel, brass
  • Tur­ning, mil­ling and finis­hing
  • Com­bi­ned pro­duc­tion
  • Bulk sizes start­ing at 50 pie­ces

Quality

  • ISO 9001 and ISO 13485 cer­ti­fied
  • docu­men­ted test­ing pro­ces­ses
  • Digi­tal tracea­bi­li­ty
  • Struc­tu­red qua­li­ty plan­ning

Responsibility from a single source

  • Con­sul­ting from deve­lo­p­ment to series pro­duc­tion
  • coor­di­na­ted pro­duc­tion pro­ces­ses
  • in a cont­act per­son for all steps
  • from the pro­to­ty­pe to the assem­bly unit

Our customer group comes from these sectors

Medical technology

Deve­lo­p­ment and manu­fac­tu­ring of mecha­ni­cal and elec­tro­nic assem­blies accor­ding to ISO 13485.

Smart Home

Elec­tro­nic assem­blies for con­trols, sen­sors, and modern con­nec­ted appli­ca­ti­ons.

Electronics

Elec­tro­nic assem­blies for indus­tri­al sys­tems – from deve­lo­p­ment to final assem­bly.

Automotive

Hybrid-manu­fac­tu­red assem­blies for auto­mo­ti­ve sys­tems – inclu­ding struc­tu­red series ramp-up and PPAP.

Our turning and CNC technologies

Modern CNC machines

CNC tur­ning cen­ters and machi­ning cen­ters for pre­cise com­pon­ents with dia­me­ters from 2 to 65 mm. Auto­ma­ted pro­ces­ses ensu­re con­sis­tent qua­li­ty and eco­no­mic­al seri­al pro­duc­tion pro­ces­ses.

Complete machining

Tur­ning, mil­ling, dril­ling and thread machi­ning in coor­di­na­ted pro­ces­ses. This redu­ces down­ti­me and cycle times.

Tight tolerances and quality assurance

Micro­met­re tole­ran­ces, docu­men­ted test­ing and digi­tal tracea­bi­li­ty for rele­vant fea­tures.

Surface treatment and finishing

Debur­ring, slip-on grin­ding, poli­shing, coa­ting and other finis­hing for func­tion­al and aes­the­tic requi­re­ments.

Variety of materials

Steel, stain­less steel, alu­mi­num, brass, cop­per and tech­ni­cal pla­s­tics – sui­ta­ble for the appli­ca­ti­on and the area of use.

CNC pre­cis­i­on metal tur­ning parts

Precision Turned Parts & CNC – Your Path to a Mass-produced Part

  1. Consulting & Concept

    1 to 2 weeks

    Cla­ri­fy requi­re­ments, assess fea­si­bi­li­ty, opti­mi­ze the com­po­nent.

  2. Programming

    1 to 2 weeks

    Crea­te CAD/CAM data, defi­ne tools, and prepa­re the manu­fac­tu­ring pro­cess.

  3. Patterns & Release

    1 to 2 weeks

    Pro­du­ce the first samples, check the rele­vant fea­tures, and coor­di­na­te the seri­al release.

  4. Production within 1 week

    Pro­du­ce com­pon­ents in a repro­du­ci­b­le man­ner and ensu­re qua­li­ty is docu­men­ted.

  5. Logistics & Delivery

    fle­xi­ble

    Coor­di­na­te pack­a­ging, deli­very model and dead­lines relia­bly.

Frequently asked questions

At what quan­ti­ty do you manu­fac­tu­re?

From the indi­vi­du­al com­po­nent to the lar­ge-sca­le series. Through opti­mi­zed assem­bly pro­ces­ses and auto­ma­ti­on, even small series are eco­no­mic­al­ly via­ble.

How long does it take from the initi­al con­sul­ta­ti­on to the series part?

Signi­fi­cant­ly shorter than in tool pro­ces­ses: 4 to 6 weeks. Con­sul­ting and pro­gramming take 2 to 4 weeks, and the initi­al sam­ple release takes 1 to 2 weeks.

What mate­ri­als do you pro­cess?

Steel, stain­less steel, brass, cop­per and pla­s­tics. Har­den­ed, coa­ted, anodi­zed – depen­ding on requi­re­ment

What tole­ran­ces can you achie­ve?

We manu­fac­tu­re with tole­ran­ces in the µm ran­ge. Dia­me­ters from 2 to 65 mm, lengths accor­ding to cus­to­mer spe­ci­fi­ca­ti­ons.

Can you spray-dip machi­ned parts direct­ly?

Yes. We manu­fac­tu­re your pre­cis­i­on tur­ned parts and inject them direct­ly into our injec­tion mol­ding machi­ne. Bus­hings, cont­act pins, threa­ded inserts – all from one source.

How do you ensu­re the qua­li­ty?

Every part is inspec­ted inline; all pro­cess data is docu­men­ted in the KOMOS app. If devia­ti­ons occur, pro­duc­tion stops auto­ma­ti­cal­ly. The result: < 10 ppm error rate.

Do you also offer assem­bly and com­po­nent manu­fac­tu­ring?

Yes. We assem­ble your machi­ned parts with pla­s­tic, stam­ping and elec­tro­nic com­pon­ents to form finis­hed assem­blies – tes­ted, packa­ged and rea­dy for deli­very.